Two days before
starting a new job, Dave, the VP who hired me, asked that I stop by his
office. He told me that his A10 Program Manager had just resigned.
Would I be willing to take over, on a temporary basis, until they could
find a permanent manager? By this time in my career I was smart enough
to know the correct answer was yes. So after saying, "Yes," I asked,
"What's an A10?" The answer is, “an Air Force combat jet fighter, also
known as the Wart Hog.” Dave and I were up front with the Air Force
Project Manager, Don. We told him about my background and the lack not
only of A10 experience, but also that I had no prior experience with any
Air Force project. Don said, "That's okay, I know enough about the A10
and Air Force for both of us. You appear to have some skills we need.
So let's give it a try." The temporary position lasted 2 1/2 years.
After about 3 months on the job, Don made a presentation. He gave me a
model of an A10, carefully explaining such things as which end was the
front. It was his way of saying that I passed his acceptance tests.
Later in the project he commented I could fly wing for him anytime.
That is the highest compliment a jet jockey can give. But the project
had troubles.
In fact there were more personnel and
people communication problems than I had ever seen in 10 other projects
combined. First, I need to tell you what we were doing. Combat
aircraft like everything else have become extremely complex. Keeping
them combat ready was becoming more and more difficult. When a craft
was believed to have a fault, various components were removed for bench
testing until something failed a test. Sometimes nothing failed.
Sometimes the fault only appeared with the system operating as a whole.
Sometimes when the plane was put back together new failures appeared.
And then there were the pilot complaints. My favorite is, "The plane
feels mushy, fix it!" Incredibly, the mechanics knew what that meant.
One of about 30 actuators was responding slower than the pilot
expected. All they had to do was to find the right one and replace it.
The problem was, it could be any one of them. Each typically took 2
days to remove and bench test at a cost of about $30,000 each. Don's
idea was to connect a computer to the plane's data and control circuits
and test the components without removing them. If it could be done it
would significantly reduce costs and increase combat readiness (the
percent of time a plane is ready for combat). But, could it be done?
That was the technical challenge. There were also people challenges.
Here is a partial list of those problems.
1) I was new to the company, new to the
A10, new to the Air Force, and new to the project. The project had just
successfully completed a feasibility demonstration. Many of the old
timers were not pleased with my appointment and that I would be making
the hiring decisions to quadruple the staffing.
2) Don was the recognized worldwide Air
Force expert on the A10. He also had a worldwide reputation as the
"wild man." He wore his reputation as a badge of honor. One day he
burst into my office and slammed the door and screamed, "I want you to
immediately fire, Ben." Since we were contractors Don had no direct
authority over the staff. His opinion of us was, of course, very
significant. Don and Ben never got along well. They were a typical
example of personalities that just were not going to think well of each
other. (In MBTI language, Don was an INTJ and Ben was an ESFP) I asked
Don what Ben had done. Don explained that Ben had a photograph of Mars
from a recent NASA mission on his government provided PC as a screen
saver. Don claimed this was a misuse of government equipment. We
discussed the matter for awhile and I told Don I would get back to him
about what I could do in no more than 2 days. Don's position was
groundless. Contractors can add software to government issued
workstations; the most common addition was the company email.
Government regulations clearly identified that up to 10% of a
workstation can be used for other than contract specific activities.
There are, of course, a whole host of guidelines about appropriateness
and security. But Ben was not violating any rules. Don was acting per
his "mad-man" reputation. I knew the incident would largely be
forgotten as long as I did not ignore Don. So two days later I told him
I had looked into it, but my hands were tied. The regulations clearly
give me no basis for any disciplinary action. Don accepted it without a
complaint.
3) Ben's wife was a slow cycling
manic-depressive. This had nothing to do with his conflict with Don,
but it added to Ben's stress. His wife was very distrustful of his work
situation.
4) The 14 year old mentally retarded
daughter of one of the staff was raped. For some time her mind was not
on her work.
5) The software manager needed extensive
time off. He was attending the trial of the person who had murdered his
step son 2 years earlier in a robbery.
6) The avionics manager spent most of the
month before and after the anniversary of the unsolved murder of his
fiancée in a deep depression.
7) The hardware manager, who felt he
should have my position, was taking actions directly contrary to what
had been asked of him. Dave and I put him on formal probation. He came
around and is still with the company.
8) Corporate had assigned an individual
to the project. John was an Associate VP. He was a 2 digit badge
holder. Two digit badge holders were individuals who were among the
first 99 employees of the company. Neither Dave nor I had any say in
the matter. I was told to make him a productive member of the team
until another position could be found for John. John's resume was
impressive and his accomplishments were meaningful. My initial thought
that John might be a corporate selected replacement for me turned out to
be totally wrong. John did none of the assignments given him. I had
complaints from other staff members of harassment to the point of
physical threat. John was a known to be a collector of knives and guns,
which added to certain staff member’s concern. When I confronted John
he immediately became belligerent. I discussed the matter with Dave and
we agreed there was no option other than to document his behavior.
Before we were through we had involved the corporate senior VP of Human
resources, who put John on an extended leave of absence. The situation
was thought to be so sensitive we had security attend when John was
informed. It turned out that John's behavior had been going on for some
time, but no one had documented it so corporate was at a loss as to how
to proceed. John had been a very significant contributor in the past
and they did not want to just fire him. After my report they put him on
extended leave of absence with full pay on the condition that he have a
complete medical examination. We later learned that John had an
inoperable brain tumor. It was the cause of his behavioral change.
Dave and I were very concerned. The
productivity of the staff was clearly being affected by the personal
turmoil. Most of the above was visible to everyone.
Totally unconnected to this work I had
been extending my Ph.D. work from a theoretical ability to create a
simulation of organization behavior to a practical capability. Such
simulations would include personnel issues as above. I had managed to
convince Don to support a side project of testing my theory. I wrote a
set of specifications and we retained a subcontractor to implement my
simulation in software. When the subcontractors, Michael and David,
delivered the software and I ran the simulation I was disappointed but
not surprised. The simulation was clearly not correct. This was after
a first attempt and it was somewhat complicated. I assumed there was a
programming error and thus I resigned myself to finding the mistake.
Three days later I had not found the fault, but I did learn a few things
from Michael and David about programming. Well maybe the code is not at
fault. Just maybe, the fault was in my design. So I spent another 2
days reviewing my simulation design. I could see nothing wrong. I had
been so convinced it would work, but how could it be that all of the
personnel problems didn't have a meaningful effect on cost or on-time
delivery. Perhaps the fault was my assumption that the effect should be
there.
So I asked a different question. I had
been asking, "Why didn't the project fail as I added more personnel
problems or get better if I reduced the problems?" Instead I asked, "Why
was the project so resilient to personnel problems?" And then it all
made sense.
A feedback loop was keeping the project
together. It started with a cultural attitude. Everyone involved
believed that when a pilot strapped a jet on his back his life was at
risk if a mechanic made a mistake. Then there was the attitude that if
the mechanic said our system had a mistake in it, it had a mistake. One
might question if the mechanic was right about the nature of the
mistake. But, if the mechanic thought the system was wrong then, he
would likely do something incorrect or not use the system. Therefore,
our work was always at fault. Everyone in the project got a report on
the mechanics' evaluation. As I increased the number of personnel
problems the number of mistakes increased, but they always got fixed.
If I interrupted the feedback at any point in the simulation, nothing I
did to fix the personnel problems would result in successful completion
of the project.
The project was astoundingly successful.
It exceeded all expectation. It was on time and within budget. My
principal contribution was to not interrupt the feedback.
As a side note the company I worked for
was so impressed they decided to follow up with a corporate project.
The corporate project would adapt what we had done for the military to
the commercial airline industry. They were going to make hundreds of
millions of dollars. By this time I was no longer with the project. I
had finally started doing the job for which I was originally hired. I
tried to tell them it would not work. Not with this team anyway. There
was no feedback loop. The staff just didn't care how much money the
company made. They did care what happened when a pilot strapped a jet
on his back. There just wasn't enough risk in the commercial industry
to hook them into a feedback loop. The corporate project failed.
If you do everything else wrong and get
the feedback loop right you will succeed. It is that important and that
strong. Alright there is one caveat. The staff has to have the minimal
skill necessary to do the work, but only the minimum skill necessary.
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